Emulsion Pump
Emulsion pump is a type of pump specifically designed for the transport, handling, and application of emulsions, suspensions, and other viscous materials. These pumps are primarily used in industries like chemical processing, food and beverage, pharmaceuticals, and cosmetics where the liquids being handled have a high viscosity or contain solid particles, making it challenging to transfer them through pipelines using conventional pumps.Emulsion pumps use specialized technologies, such as progressive cavity or eccentric screw principles, to deliver a constant flow of viscous liquids through pipelines. They can handle a wide range of fluids, from low-viscosity emulsions to highly viscous slurries, with particles up to a certain size.
Advantages of Emulsion Pump
(1) Good homogeneous emulsification effect: The emulsion pump can disperse liquid substances into smaller particles, making the substances more delicate and uniform, thereby improving product quality and taste.
(2) High production efficiency: The emulsion pump can complete a large amount of substance emulsification in a short period of time, thus significantly improving production efficiency.
(3) Easy to operate: The emulsion pump is easy to operate, and only a simple operation is needed to complete the homogeneous emulsification of the product.
(4) Wide applicability: Emulsion pumps can homogenize and emulsify different types of substances, making them widely used in fields such as food, medicine, and cosmetics.
(5) Simple structure: The emulsion pump has a relatively simple structure and is easy to maintain and clean.
(6) High mixing efficiency: The emulsion pump can effectively mix and evenly disperse multiple materials.
Professional team
JKE is a 100% customer driven company. We offer customization to any equipment we sell if it is safe and demanded by customer. Our engineer team are always ready to help customers design new equipments for their innovative research and industry production.
Production market
Our JKE Equipment is exported to South Africa, Czech Republic, United States, Argentina, Belgium, Egypt, Malaysia, Indonesia, Saudi Arabia, Britain, Australia, Philippines and other countries.
After-sales service
Except in-depth knowledge, rich experience and customer-oriented design in industrial automation and machinery, we offer you good after-sale services. JKE have the most professional after-sales team to serve the domestic and overseas markets.
Certificate
① A High Efficiency Emulsifying Homogeneous Production Equipment
Patent No: 2018216906490
② A Synthetic Equipment for Urea-based Lubricating Grease
Patent No: 2018216906518
③ An Industrial Production System of Salad Sauce
Patent No: 2018216911094
④ An On-line AES High-efficiency Dissolution Homogenization System
Patent No: 2018216911215
The Difference Between an Emulsion Pump and an Emulsion Machine
The emulsion pump is a precise combination of rotating stators, which generates strong shearing force in high-speed rotation to realize mixing, pulverization, and emulsion. And to eliminate the quality difference between batches, the basic structure consists of a pump chamber and a pair of stators and rotors.
Electric energy is the source of power for the emulsion pump. It mainly relies on the support of electric power to convert the electric energy into the power of the high-speed rotation of the bearing. The bottom of the emulsion pump drains out.
The pump body of the emulsion pump is mainly composed of the outside of the pump cavity and the inside of the pump cavity. The material used for the outside of the pump cavity is stainless steel SS316 product, which is wear-resistant and not easy to rust. The internal structure of the pump chamber is also made of stainless steel, which is more corrosive and wear-resistant than the outside. Thereby, some oxidizing liquids are better subdivided without causing damage to the pump body.
The emulsifier is to shear, disperse and impact the material through the high-speed rotation of the homogenizer head connected to the engine. In this way, the material will become more delicate, and the oil and water will be melted. Among the emulsifiers, the vacuum homogeneous emulsifier and the high shear emulsifier are new emulsifiers with the world's advanced level that have entered mass production in the past few years. Although the domestic emulsifier industry has made such remarkable achievements.
At the outer end of the high-speed rotating rotor, a linear speed of at least 15m/s is generated, and the maximum can reach 40m/s, and strong mechanical and hydraulic shearing, liquid layer friction, impact tearing are formed, so that the material is fully dispersed and emulsified , Homogeneous, broken, and ejected through the stator slot at the same time. The emulsifier is to shear, disperse and impact the material through the high-speed rotation of the homogenizer head connected to the engine.
The high-shear emulsifier adopts intermittent high-shear dispersing emulsion and homogenizer. The high-speed and stable rotation of the rotor uses the precise cooperation of the rotor and the stator. Cutting efficiency is high. The emulsifier has stable operation, low noise, convenient cleaning, flexible maneuverability, continuous use, and ultra-fine dispersion and emulsion of materials. Emulsifiers can be widely used in emulsion, homogenization and dispersion in industrial production.
Working Principle of Emulsion Pump
Emulsion pump also known as pipeline emulsifying machine, its basic principle is the same as that of general emulsifying machines, that is, the high-frequency hydraulic shear and high linear speed brought by the high-speed rotation of the rotor are used to make the materials evenly distributed under the comprehensive effects of centrifugal extrusion and friction collision. In the narrow space between the rotor and the stator., And add a suitable emulsifier, so that the original incompatible two substances to achieve instant or even emulsification, so as to obtain a stable product.
The main components of the emulsion pump are the stator and the rotor. When enabled, the precise combination produces strong shear forces for high speed mixing. Combination of rotor and stator. The combined effect of crushing and emulsification. This is a very effective continuous production distribution equipment.
The pump body is mainly composed of an outer pump chamber and an inner pump chamber. The outside of the pump chamber is mainly made of stainless steel SS316, wear-resistant and not easy to rust. The structure inside the pump chamber is also made of stainless steel, which is more resistant to corrosion and wear than the outside. Therefore, some oxidizing liquids can be better subdivided without causing damage to the pump body.
Emulsion pumpIs a kind of continuous production of general industrial machinery. Its function is basically the same as that of the emulsifying machine, but its composition and overall appearance are different. Generally speaking, the production of the emulsion pump is continuous, while the production of the emulsifier is intermittent.
The emulsion pump can be used for the continuous emulsification or dispersion of multi-phase liquid media, and can transport low viscosity liquid media. It is also possible to achieve continuous mixing of powder and liquid in proportion. Widely used in daily chemical, food, medicine, chemical, petroleum, paint, nano materials and other fields.
First of all, we need to understand the working principle and performance indicators of the emulsion pump. The emulsion pump mixes and emulsifies liquid and solid materials through high-speed rotating shear blades or high-pressure jets. When choosing an emulsion pump, it is necessary to consider the power of the emulsion pump, working efficiency, emulsifying effect, and the stability and durability of the equipment. These indicators will directly affect the efficiency of the production process and the quality of the product.
Secondly, determine the size and capacity of the emulsifier according to your production needs. Different industries have different capacity requirements for emulsion pump. For example, the pharmaceutical industry pays more attention to the requirements of emulsion pump and hygiene standards, while the food industry pays more attention to production efficiency and product taste. Therefore, when choosing an emulsion pump, you need to determine the appropriate capacity of the emulsion pump according to your own production scale and needs.
In addition, it is also very important to understand the operation and maintenance requirements of the emulsifier. The operation of the emulsion pump is simple and easy to learn, and most emulsion pump are equipped with a user-friendly control system. However, there may be some differences in operation and maintenance of emulsion pump of different brands and models. Before choosing an emulsion pump, it is recommended that you understand the operation manual of the emulsion pump in detail and consult the supplier or professional to ensure that you can operate and maintain the emulsion pump correctly, extend the service life of the equipment and ensure the continuity of production.
Finally, consider the price-performance ratio and after-sales service of the emulsion pump. In addition to paying attention to the price of the emulsion pump, you should also consider the quality, performance and durability of the equipment to ensure that the emulsion pump you choose is value for money. In addition, it is also very important to understand the supplier's after-sales service commitment and technical support capabilities. A supplier with a good after-sales service system will be able to respond to your needs in time and provide professional technical support and maintenance services.
The correct choice of a fine emulsion pump that suits you needs to consider multiple factors, including working principles and performance indicators, scale and capacity, operation and maintenance requirements, as well as cost-effectiveness and after-sales service. By considering these factors, you will be able to choose a fine emulsion pump that suits your needs and improve production efficiency and product quality.
How to Install Emulsion Pump
Check whether the inlet and outlet seals of the emulsion pump are intact and whether there are any debris, metal shavings and other substances that may damage the equipment mixed into the body.
Check whether the motor and the complete machine are damaged during transportation or delivery, and install a safe contact electrical device when connecting the power switch.
Before connecting the inlet and outlet of the emulsion pump to the process pipe, clean the process pipe to ensure that there is no welding slag in the process pipe. Metal shavings, glass shavings, quartz sand and other hard substances that may damage the equipment can only be connected to the machine.
The installation location of the emulsion pump should be selected close to the container, such as the bottom of the container. The pipeline must be simple and direct, and the use of elbow pipeline components should be reduced as much as possible. Thereby reducing the resistance of materials in the circulation process.
The installation position of the intermittent emulsion pump should be selected to be vertical and horizontal to the container. If it is tilted, it must be well sealed and moisture-proof, dust-proof, moisture-proof, and explosion-proof.
Before turning on the emulsion pump , first turn the spindle. The hand feels the weight is even and flexible, and there is no other friction or abnormal sound.
When the pipeline emulsion pump is installed on the pipeline, the inlet and outlet pipes adopt a quick-installation clamp coupling structure.
After the above work is completed, start the power supply device electrically, and repeatedly turn on and off to check whether the motor steering is consistent with the steering mark of the driving shaft. Reverse rotation and idling are strictly prohibited. If the machine operates normally, it can be used for production.
Before inching the electric starting power supply device, confirm whether the motor steering is consistent with the steering mark of the driving shaft. After confirming that the steering mark of the driving shaft is consistent, the cooling water pipe is connected to the cooling water, and there are corresponding materials in the pipe. It can be used for a long time. Run the emulsion pump (for example, 2 minutes) and check whether there is loud noise, vibration, etc. It is strictly prohibited to run the Homogenizing Pump without load.
Application of Emulsion Pump
The food industry includes: Chocolate, fruit pulp, mustard, slag cake, salad dressings, soft drinks, mango juice, tomato pulp, sugar solution, food flavors, and additives.
Daily chemicals include: Washing powder, concentrated washing powder, liquid detergent, various cosmetics, and skin care products.
Biomedicine includes: Sugar coatings, injections, antibiotics, protein dispersants, medicated creams, and health care products.
Coatings and inks include: Latex paint, interior and exterior wall coatings, water-based oil-based coatings, nano coatings, coating additives, printing inks, printing inks, textile dyes, and pigments.
Pesticides and fertilizers include: Insecticides, herbicides, emulsifiable concentrates, pesticide auxiliaries, and chemical fertilizers.
Fine chemicals include: Plastics, fillers, adhesives, resins, silicone oils, sealants, slurries, surfactants, carbon black, defoaming agents, brighteners, leather additives, coagulants, etc.
Petrochemical industry includes: Heavy oil emulsification, diesel emulsification, and lubricating oil.
Nanomaterials include: Nanocalcium carbonate, nanocoatings, and various nanomaterial additives.
Emulsion Pump is mainly used for emulsification and homogenization process. It uses the high-shear linear velocity generated by the high-speed rotation of the rotor and the strong kinetic energy brought by the high-frequency mechanical effect, so that the material is strongly affected in the narrow gap between the stator and the rotor. The combined effects of mechanical and hydraulic shearing, centrifugal extrusion, liquid layer friction, impact tearing and turbulence, make the immiscible solid phase, liquid phase and gas phase in the corresponding mature process and the right amount of additives under the joint action, after high-frequency cycle, instant dispersion emulsification uniform, the use of emulsion pump when, pay special attention to the following points:
If there is any abnormal sound or other fault during operation, stop the machine immediately for inspection, remove the fault before operation, and clean the working chamber, stator and rotor after shutdown.
For example, the process studio can be equipped with a thermal insulation layer for cooling or heating materials. When starting, first turn on the coolant or heat transfer oil. The working pressure of the interlayer insulation is 0.2mpa. When there is a temperature requirement in the processing, it must be heated or Cool to normal working temperature, open and start.
When used in a flammable and explosive working environment, the corresponding grade of explosion-proof motor must be selected.
After the end of production, the equipment must be cleaned, so as to maintain the efficiency of the stator and rotor, but also to protect the seal of the machine, if necessary, design and install a set of cleaning cycle device near the periphery.
According to the different media used by the user, the inlet and outlet filters must be cleaned regularly to avoid reducing the feed volume and affecting the production efficiency. The materials entering the working chamber must be fluid. Dry powder and block materials are not allowed to enter the machine directly, otherwise it will be stuffy. Machine, damage the equipment.
Check the stator and rotor regularly. If excessive wear is found, replace the corresponding parts in time to ensure the effect of dispersion and emulsification.
If shaft fluid leakage is found during operation, the sealing pressure of the machine must be adjusted after shutdown.
Use emulsion pump before the equipment, it is necessary to formulate corresponding safe production operation procedures to ensure the safety of operators and equipment. Users should set up a safety protection system in the electrical control system, and have good and reliable electrical and motor grounding devices.
FAQ
We're professional emulsion pump manufacturers and suppliers in China, specialized in providing high quality OEM service. We warmly welcome you to buy custom made emulsion pump at competitive price from our factory.
Emulsion Pump, High Shear Emulsifying Pump