The precise coordination of the rotor and the stator, the claw structure of the working head (manufactured by the rotor and the stator forging), the bidirectional suction, and the high shearing efficiency.
Intermittent high shear dispersing emulsification and homogenizer is through the high-speed and stable rotation of the rotor to form high frequency, strong circumferential tangential velocity, angular velocity and other comprehensive kinetic energy efficiency; under the action of the stator, the stator and rotor are reasonably narrow in the gap. The combined effects of strong and reciprocating hydraulic shear, friction, centrifugal extrusion, and liquid flow collision are formed, and the material circulates and reciprocates in the container for the above working process, and finally the product is obtained.
Intermittent high shear working process:
1. Under the action of the centrifugal force generated by the high-speed rotating rotor, the material in the picture is sucked into the working chamber from the upper and lower feeding areas of the working head at the same time from the axial direction.
2. The strong centrifugal force throws the material from the radial direction into the narrow and precise gap between the stator and the rotor. At the same time, it is subjected to centrifugal extrusion, impact and other forces to initially disperse and emulsify the material.
3. At the outer end of the high-speed rotating rotor, a linear speed of at least 15m/s is generated, and the maximum can reach 40m/s, and strong mechanical and hydraulic shearing, liquid layer friction, impact tearing are formed, so that the material is fully dispersed , emulsification, homogenization, crushing, and injection through the stator slot at the same time. The emulsifier is to shear, disperse and impact the material through the high-speed rotation of the homogenizer head connected to the engine. In this way, the material will become more delicate, and the oil and water will be melted. Sauce, juice, etc. in the food industry. Ointments in the pharmaceutical industry. Emulsifiers are used in petrochemicals, paints and inks, etc. The application of mixing, stirring, dispersing, homogenizing, emulsifying and grinding to be carried out in experimental or industrial production processes.
4. The material is continuously ejected from the radial direction at high speed, and the flow direction is changed under the resistance of the material itself and the container wall. At the same time, under the action of the upper and lower axial suction forces generated by the rotor area, the upper and lower strands are formed. Strong tumbling turbulence. After several cycles, the material finally completes the process of dispersion, emulsification and homogenization.