The features of the Industrial Vacuum Emulsifying Mixer
The vacuum homogenizing emulsifying machine group, also referred to as the homogenizer, is made up of the following components: an emulsifying pot, pots for the water and oil phases, a vacuum device, a system for controlling temperature, a system for controlling electricity, etc. The ingredients are drawn into the emulsifying pot by the vacuum pump after being heated and agitated in the water-phase and oil-phase pots for mixing reaction. The emulsification and mixing of the components can be finished quickly by combining them in the emulsifying pot.It is a piece of manufacturing machinery for creams, cosmetics, etc. The development of homogenizers both domestically and internationally is first examined in this paper, along with the emulsification homogenization process, and the main homogenization mechanism of homogenizers is explained from the perspectives of hydraulic shear, laminar flow effect, turbulence effect, hole effect, and other factors. The qualitative effects of geometric, working, and material characteristic characteristics on the homogenization effect are provided, providing a theoretical framework and design basis for the homogenizer. The homogenizer was constructed, and then a domestic utility model patent application was made, based on the study findings regarding the primary homogenization mechanism of the homogenizer in conjunction with the already-existing patent technology at home and overseas.It covers the scheme design and implementation process of the homogenizer control system, creates and completes the homogenizer control system, implements data acquisition and real-time control of the homogenizer homogenization process by PLC, and uses the fuzzy control method to implement temperature control. The control system is composed of hardware and software. PLCs and I/O modules use the MODBUD protocol to gather and analyze data, enabling automatic control. The software portion includes PLC programs and man-machine interface programs.The man-machine interface completes the data setup, storage, and monitoring activities, while the PLC program completes the on-site data collecting, processing, and control functions. The control system can accomplish temperature, pressure, and speed control tasks while operating in a man-machine interface mode, and it can also carry out data collection, processing, real-time display, and report printing. Control is more automated and accurate now.
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